The factory floor is where you can really see Print Bound’s environmental philosophy in full fl ight. Tangible actions which benefi t the environment include the replacement of 80 percent of its ink tins with recyclable ink cartons; the reduction of its energy consumption by 40 percent through the use of motion and light sensors and the reduction of VOCs (Volatile Organic Carbons) from 12 percent down to 2 percent. “We have taken complete ownership of our waste management system also ensuring all the outputs from the offi ces and factories are reused or recycled.”
The recent installation of a Heidelberg CD102- 6 colour press, says Mattarucco, will assist the company in further reducing its energy consumption and meeting its environmental mandates. Mattarucco believes the CD102 is the “world’s greenest press”. From an environmental perspective the company was attracted to it because of its innovative low energy output water cooling unit. “Apart from helping the press to consume less power, it also helps eliminate the heat generated from the press therefore reducing the need for external air-conditioning or coolers.”
Ink cartridges on the CD102 are recyclable as well and the press has enabled the company to connect two innovative environmental systems to it; a solvent recovery system, and a fountain recovery unit. The solvent recovery system collects chemical waste from the press, separates the sludge and purifi es the remaining matter into a solvent-ready liquid which is returned back to the press for reuse. The fountain solution recovery unit is a fully automatic fi ltration and recycling process for contaminated dampening water; paper dust, residual ink particles, dirt and other remnants are removed from the dampening water enabling this water to be reused.
SHOULD IT BE CALLED A ‘GREENMASTER CD102?’
“Apart from the obvious production benefi ts of the CD102—high quality print, fast make-readies, versatility of stock and speed effi ciencies—the press enables the attachment of these other environmentally friendly items making it very attractive to us.”
The commercial benefi ts of the CD102, says Mattarucco, “are driven by its high level of automation. We’ve found the feeder and the delivery upgrades magnifi cent helping us to increase the speed of production. “Our customers like to see our commitment to working with state-of-theart technology to assist us to constantly improve on our green practices. The CD102 is a fi ne example of our philosophy in action.”
- by print21